China Changhua Collar Knitting Machine Manufacturer

You are here: Home » Blog » Best Computerized Flat Knitting Machine » China Changhua Collar Knitting Machine Manufacturer

China Changhua Collar Knitting Machine Manufacturer

Views: 0 Author: Site Editor Publish Time: 2025-03-05 Origin: Site

The Revolutionary Automatic Collar Knitting Machine: A Deep Dive into Changhua's Innovation

The Knitting machine industry is undergoing a significant transformation, driven by the need for efficiency, precision, and sustainability. Automatic collar knitting machines have emerged as a game-changer, enabling manufacturers to produce high-quality collars with minimal human intervention. Changhua, a leader in knitting machinery, has introduced a state-of-the-art automatic collar knitting machine that combines cutting-edge technology with user-friendly design. This article explores the features, benefits, and applications of Changhua's automatic collar knitting machine, along with insights into its future potential.

Overview of Changhua's Automatic Collar Knitting Machine

Changhua has been a pioneer in knitting machinery for over 20 years, with a strong focus on innovation and quality. Their automatic collar knitting machine is designed to meet the demands of modern knitting production, offering unparalleled precision, speed, and versatility. Whether you're producing garments, home textiles, or industrial fabrics, this machine is engineered to deliver exceptional results.

Collar Knitting Machine2

collar knitting machine

Core Technical Features of Changhua's Automatic Collar Knitting Machine

1. High-Precision Control System

The machine is equipped with an advanced servo control system that ensures consistent tension, speed, and positioning during the knitting process. This eliminates human error and guarantees uniform quality across all products.

2. Multi-Function Integration

From automatic feeding to knitting, the machine integrates multiple functions into a single system, reducing the need for manual intervention and streamlining production.

3. Smart Operation Interface

The user-friendly touchscreen interface allows operators to easily set parameters and monitor the machine's performance. The system also supports automatic material recognition, adapting to different fabrics and collar designs.

4. Energy Efficiency

Changhua's machine is designed with energy-saving features, including high-efficiency motors and intelligent power management, reducing energy consumption by up to 30%.

5. Modular Design

The modular structure of the machine makes maintenance and upgrades simple, ensuring long-term reliability and adaptability to changing production needs.

Key Advantages of Changhua's Automatic Collar Knitting Machine

1. Increased Productivity

With 24/7 operation capabilities, the machine significantly boosts production efficiency, allowing manufacturers to meet tight deadlines and scale their operations.

2. Reduced Labor Costs

Automation minimizes the need for skilled labor, lowering operational costs and reducing the risk of human error.

3. Superior Product Quality

The high-precision control system ensures that every collar meets strict quality standards, resulting in fewer defects and higher customer satisfaction.

4. Versatility

The machine can handle a wide range of materials and collar designs, making it suitable for diverse applications in the textile industry.

5. Easy Maintenance

The modular design and self-diagnostic features simplify maintenance, reducing downtime and maximizing productivity.

Applications in the Knitting Industry

1. Apparel Manufacturing

The machine is ideal for producing collars for shirts, T-shirts, and jackets, offering speed and precision for high-volume production.

2. Home Textiles

From pillowcases to duvet covers, the machine ensures consistent quality in home textile products that require collars or similar features.

3. Industrial Textiles

The machine's ability to handle heavy-duty materials makes it suitable for industrial applications, such as safety harnesses and protective clothing.

Customer Success Stories

Case Study —— Changhua’s clients include OEM for several well-known clothing brands.

A global apparel brand integrated Changhua's automatic collar knitting machine into their production line, achieving a 50% increase in efficiency and a 20% reduction in defects.

A home textile manufacturer reported a 40% reduction in labor costs and a significant improvement in product quality after adopting the machine.

Market Feedback

According to a recent survey, 95% of users praised the machine's reliability and performance, highlighting its impact on their bottom line.

Future Trends in Automatic Collar Knitting Technology

1. Artificial Intelligence and Machine Learning

Future machines will leverage AI to optimize production processes, predict maintenance needs, and enhance overall efficiency.

2. Internet of Things (IoT) Integration

IoT-enabled machines will allow for real-time monitoring and remote control, enabling seamless integration into smart factories.

3. Sustainable Manufacturing

As environmental concerns grow, manufacturers will prioritize machines with energy-efficient and eco-friendly features.

4. Customization

The demand for personalized products will drive the development of machines capable of handling highly customized designs.

How to Choose the Right Automatic Collar Knitting Machine

1. Assess Your Production Needs

Consider factors such as production volume, material types, and collar designs to select the most suitable machine.

2. Evaluate Technical Specifications

Pay attention to key metrics like speed, precision, and energy consumption when comparing different models.

3. Consider After-Sales Support

Choose a brand that offers comprehensive after-sales services, including training, maintenance, and technical support.

4. Read Customer Reviews

Customer feedback can provide valuable insights into the machine's performance and reliability.

This is the product data of Changhua's collar making machine.

Gauge	12G、14G、16、18G
Knitting width	36, 42, 52, 60, 68, 80,100, 120 Inch
Knitting system	Single system, Double carriage single system (optional)
Knitting speed	Controlled by servo-motor with 32 sections optional, max speed reach 1.6m/s
Knitting function	Knit, miss, tuck, transfer, pointel, intarsia, jacquard, apparent or hide shaping and other regular or irregular patterns.
Racking	Controlled by servo-motor racking within 2 inches and with fine adjusting function.
Stitch density	Controlled by stepping motor, 32 section stitch select-able adjustable scope supported by subdivision technology: 0-650, the stitch of the knitwear can be accurately controlled.
Dynamic stitch	Using high speed stepping motor, multi-stitch function can be achieved in one line.
Needle selection	Advanced encoder reading pin.8-stage selecting needle setup composed of special electromagnet is regarded as efficient full width jacquard needle selector, which can be installed or removed simply from the carriage and maintained easily.
Transfer system	Not affected by the direction of the carriage, minute knitting.
Quickly turning	Intelligent switching braiding system improves machine weaving efficiency.
Take-down system	Machine With high roller and sub roller, infrared alarm, computer programs instruction, stepper motor control, 32-stagetension selection with an adjustable range between 0-100.
Color-changing system	2x8 yarn feeders on each side of 3 guide rails, shift able on any needle position.
Yarn feeder device	Accurately control the tension of the yarn and ensure the consistency of the whole woven piece quality.
Protection system	The machine will automatically alarm if yarn-breaking, knots, floating yarn, rewind, end of knitting, fail of racking, needle breakage, error programming occur, also set up the safety auto-lock protect device.
Control system	1. LCD industrial display, can display various parameters, which can be adjustable during operation. 2.USB memory interface, System memory 2G. 3.Free design system is visual and easy to understand and software upgrade free of charge. 4.Support multi-language operation as Chinese and English, Spanish, Russian etc.
Network function	Has network interface, enable remote-monitoring via network, and connecting with ERP system.
Power supply	Single-phase 220V/three-phase 380V, adopt advanced CMOS technology, having memorizing function at power shock stop.
Volume and weight	25009001700mm,700kgs(52inch) 38009001700mm,950kgs(80inch double carriages)

Conclusion

Changhua's automatic collar knitting machine represents the future of textile manufacturing, combining advanced technology with practical benefits. Its ability to enhance productivity, reduce costs, and improve product quality makes it an indispensable tool for modern textile businesses. As the industry continues to evolve, Changhua remains committed to innovation, ensuring that their machines stay ahead of the curve.

Resources

This comprehensive guide provides an in-depth look at Changhua's automatic collar knitting machine, highlighting its features, benefits, and applications. For more information, download the product brochure or watch the demonstration video to see the machine in action.